Plastic Recycling Business: Setup, Machines, Investment, Profit & ROI (2025 Guide)

With rising awareness around sustainability and the government’s push towards a circular economy, the plastic recycling business is gaining momentum in India. It not only supports environmental protection but also offers high-profit potential with moderate investment.

Why Plastic Recycling Business?

  • Massive availability of waste plastic
  • Government support (subsidies, MSME registration, startup schemes)
  • High demand for recycled plastic granules in packaging, furniture, and textile industries
  • Growing bans on single-use plastic increase demand for reusable alternatives

Types of Plastic You Can Recycle

TypeExample Products
PET (Polyethylene Terephthalate)Water bottles, containers
HDPE (High-Density Polyethylene)Shampoo bottles, buckets
LDPE (Low-Density Polyethylene)Plastic bags, film wraps
PP (Polypropylene)Tiffin boxes, bottle caps
PVC (Polyvinyl Chloride)Pipes, medical equipment (needs license)

Plant Setup & Infrastructure

  • Area Required: 1000–2000 sq. ft. (rent or own)
  • Electricity Load: 25–50 HP (depending on machine size)
  • Manpower: 5–8 workers (for 1 shift)
  • License Required:
    • Udyam (MSME) Registration
    • Pollution NOC from SPCB
    • Factory License
    • GST Registration

Machinery Required for Plastic Recycling Plant

MachineFunctionCost Estimate
Plastic Shredder/CrusherBreaks plastic into small pieces₹2 – ₹4 lakhs
Washer/Hot Water TankCleans the plastic pieces₹1 – ₹1.5 lakhs
Dryer MachineDries plastic flakes after washing₹80,000 – ₹1.2 lakhs
Extruder MachineMelts and converts flakes to strands₹3 – ₹5 lakhs
Pelletizer/GranulatorCuts strands into uniform granules₹1.5 – ₹3 lakhs
Cooling TankCools the strands₹50,000 – ₹1 lakh
Mixing Machine (Optional)Mixes recycled granules for quality₹50,000 – ₹1 lakh

Total Investment Required

ComponentCost Estimate
Machines & Equipment₹10 – ₹15 lakhs
Shed/Rent/Factory Setup₹3 – ₹5 lakhs
Working Capital (1st 3 months)₹3 – ₹5 lakhs
Licensing, Setup, Transport₹1 – ₹2 lakhs

👉 Total Investment: ₹15 – ₹25 lakhs (for small plant)

Monthly Income & Expenses

Monthly Expenses:

ExpenseEstimate
Raw Plastic Waste (5000 kg @ ₹20/kg)₹1,00,000
Labour (5–8 people)₹80,000 – ₹1,00,000
Electricity₹25,000 – ₹40,000
Maintenance & Misc.₹10,000 – ₹15,000

🔸 Total Monthly Expenses: ₹2.2 – ₹2.5 lakhs

Monthly Income:

  • You can produce ~4500 kg of recycled plastic granules per month
  • Market Rate of Granules: ₹40 – ₹60 per kg

| Sales @ ₹45/kg | ₹2,00,000+ |
| Sales @ ₹60/kg | ₹2,70,000+ |

Average Monthly Profit: ₹60,000 – ₹1.2 lakhs
📈 ROI (Return on Investment): 12 – 18 months

Where to Sell?

  • Plastic product manufacturers
  • Traders in B2B marketplaces (like IndiaMART, TradeIndia)
  • Local packaging and textile industries
  • Export opportunities (through EPCG license or third-party exporters)

Government Support & Subsidy

  • PMEGP Loan Scheme (Up to ₹25 lakh, 15–35% subsidy)
  • Mudra Yojana (for working capital needs)
  • MSME Credit Linked Capital Subsidy Scheme

Visit msme.gov.in or contact your District Industries Centre (DIC) for application.

Summary – Quick View

FactorDetail
Business TypeSmall-scale plastic granule manufacturing
Investment₹15 – ₹25 lakhs
ROI1–1.5 years
Monthly Profit₹60K – ₹1.2 lakh
Market DemandHigh and growing
Govt SupportAvailable under MSME & PMEGP

Conclusion

The plastic recycling business is a great opportunity for entrepreneurs looking for an eco-friendly and profitable venture. With growing environmental concerns, recycled plastic will only increase in demand in sectors like packaging, manufacturing, and construction.

If you are serious, start small, keep quality consistent, and reinvest profits into expanding your capacity over time.

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